NEW ENERGY High Pressure Water Jet Deburring LINE

This high-pressure water jet deburring production line is a tailor-made modular inline system exclusively designed for mass production ofnew energy vehicle (BEV/HEV/PHEV) core components. Powered by ultra-high-pressure waterjet up to1000 barand CNC multi-axis non-contact control, the line precisely strips machining burrs, aluminum casting flash, residual chips and process contaminants from internal cooling galleries, cross holes, blind bores and intricate complex surfaces of NEV parts. The pure-water cold processing eliminates thermal deformation, surface scratch and abrasive residue, fully matching strict cleanliness, dimensional tolerance and traceability standards of EV powertrain and e-drive manufacturing.

How High Pressure Waterjet Deburring Works

Programmable multi-axis servo nozzles deliver focused 1000-bar high-speed water streams to target burr-affected zones. Driven by automated conveyor linkage, the whole flow finishes targeted deburring, flushing and inline drying in one continuous unmanned cycle without any contact damage to thin-wall aluminum die-cast substrates widely used in new energy parts.

Why Choose Fedjetting Dedicated Deburring Line

Specially optimized for large thin-wall aluminum die-casting features unique to new energy vehicles
Guarantees 100% chip-free internal cooling channels to reduce EV field failure after-sales warranty cost
Compact modular design saves factory floor space for smart NEV production workshops
Low wearing core pump and transmission parts lower long-term equipment maintenance expense

FANUC Six-Axis Robotic Arm Integration Module

Equipped with IP67-rated FANUC 6-axis robotic unit, this module automatically loads/unloads NEV motor housings and inverter castings onto the deburring station. Featuring ±0.02 mm repeat positioning and optional iRVision visual positioning, it flexibly delivers workpieces for 1000-bar high-pressure waterjet cleaning, enabling fully unattended continuous production of new energy components FANUC America .
Our huge facility covers 87000 square feet, including a variety of CNC machines. We have a team of designers who use advanced engineering software to shorten turnaround time and improve the overall quality of the tools produced.

Core Competitive Advantages for NEV Production

1. Zero Thermal Damage for Lightweight Aluminum Parts

Cold pure-water process creates no HAZ (Heat Affected Zone), avoiding warping or metallurgical change of thin-wall aluminum die castings—the mainstream material for all EV core structural components.

2. Deep Passage Full Cleaning for Cooling Channels

Penetrate narrow curved cooling galleries inside motor housings and inverter shells to clear hidden micro-chips, preventing subsequent circuit short or cooling system blockage caused by residual burrs.

3. Full Inline Unmanned & MES Connectable

Integrated automatic loading, conveying, deburring and drying stations support robotic docking and MES data interaction to realize 24h lights-out mass production for high-volume EV workshops.

4. Closed-Loop Water Circulation & Eco-Friendly

Zero chemical additives; multi-stage filtration recycles over 90% process water to cut wastewater cost and comply with global green EV manufacturing regulations.

5. Flexible Modular Layout for Mixed Production

Quick recipe switching adapts to multi-model mixed production of motor, inverter and battery structural parts, supporting flexible production upgrade for vehicle platform iteration.

Custom New Energy Deburring Project Solution

Our new energy professional engineering team provides full one-stop service: customized layout design, production line integration, on-site installation commissioning, operator training and lifelong after-sales maintenance. Contact Fedjetting to arrange free sample cutting test and personalized quotation for your NEV production project.